Packaging Solutions

     
Pallets  
     
Previous Material: Wood Ultros SRP pallet
Current Material: Ultros SRP
Benefits: Durability, Recyclability, Weight
   
In an effort to increase the life of their heavily-used pallets, the U.S. Postal Service transitioned from using traditional wood pallets to those made from Polyethylene. In addition to the extended life of the new pallets, lighter weight and recyclability were also contributing factors in the decision to make this transformation.
     
     
Juice Containers  
     
Previous Material: Glass juice containers
Current Material: Packalloy MLB, Packalloy Clear Pak
Benefits: Cost, Safety, Weight, Convenience
   
Largely used in schools and institutional applications, the new plastic juice cups are a transformation from the traditional glass containers. Weight savings, reduced costs, convenience, and safety are all contributors in the transition of this application.
     
     
Breakfast Cereal Containers  
     
Previous Material: Paper HDPE breakfast cereal container
Current Material: HDPE
Benefits: Formability, Convenience
   
The ability to make a cereal package into its own cereal bowl was the leading reason for the transformation of cereal packaging from paper to plastic. Simply by removing the seal, milk can be added to the package, and no additional container is needed. This convenience, inherent with the formability of thermoplastics, helped to make this a successful transformation.
     
     
Apple Sauce Containers  
     
Previous Material: Glass Packalloy Clear Pak apple sauce containers
Current Material: Packalloy Clear Pak
Benefits: Safety, Weight, Convenience
   
Safety is at the forefront of product transformations in many new packaging applications, including that of apple sauce containers. Traditionally made of glass, thermoplastics now offers a more sound route over the customary glass packaging containers. In addition, convenience and reduced weight are added benefits being gained from this transformation.
     
     
Household Packaging  
     
Previous Material: Paper HIPS household packaging
Current Material: HIPS
Benefits: Aesthetics, Durability, Moisture Retention
   
As an alternative to the traditional paper packaging utilized in a number of household products, thermoplastics are now offering significant advantages to the users of these products. In addition to added durability, the transformation from paper to plastic also lends itself to better formability, moisture retention, and more appealing packaging options.
     
     
Medical Packaging  
     
Previous Material: Metal, Paper medical packaging
Current Material: HIPS, PET, PETG
Benefits: Protection, Recyclability, Ease of Disposal
   
Customized packaging applications, specially formed to fit the specific parts they are intended for, is an exciting new way of packaging medical parts. With the unique formability of thermoplastics, many expensive medical parts are being well packaged, kept sterile, and better protected with recyclable plastic materials.
     
     
Hormel Kid's Kitchen Lids  
     
Previous Material: Metal Packalloy MLB Hormel Kid's Kitchen Lids
Current Material: Packalloy MLB
Benefits: Safety, Convenience
   
The transformation of the Hormel Kid's Kitchen Lids has not only enhanced the safety of the product to allow children to be able to open the lids without the risk of cuts, but also has the added benefit of allowing the product to be safely and conveniently placed in a microwave oven for heating. This transformation, utilizing Spartech's Packalloy MLB product, has offered many benefits while still maintaining the product's long shelf-life.
     
     
Food Trays  
     
Previous Material: Foam Polypropylene food trays
Current Material: Polypropylene
Benefits: Durability, Formability
   
Traditionally manufactured from foam, the meat trays that are found in grocers' refrigerators are now being produced from thermoplastic materials. The durability and formability of the plastics are the primary motivators for this transformation, and further, the recyclability of the material is an added benefit.
     
     
Snack Food Containers  
     
Previous Material: Paper, Foil Polypropylene snack food containers
Current Material: Polypropylene
Benefits: Durability, Cost, Convenience, Shelf Life
   
The use of plastics within the food packaging industry is becoming increasingly popular for a myriad of applications. Within many of the newer Snack Food Containers, such as the one shown here where paper or foil has been replaced with a polypropylene tray, manufacturers are realizing the advantages of both durability and cost, while customers are benefiting from the added convenience of such packaging applications.
     
     
Cosmetic Packaging Containers  
     
Previous Material: Paper, Glass Polystyrene cosmetic packaging containers
Current Material: Polystyrene
Benefits: Durability, Cost, Design Flexibility
   
Polystyrene is becoming increasingly popular in the packaging industry as an ideal alternative over the traditional paper or glass materials used in many of today's applications. The increased durability of the new material, as well as cost saving benefits and design flexibility, are the key factors influencing the move to polystyrene.
     
     
Electronics Packaging  
     
Previous Material: Cardboard Polystyrene electronics packaging
Current Material: Polystyrene
Benefits: Cost, Durability, Aesthetics, Formability
   
Aesthetics and enhanced design flexibility are the primary factors that have lead many packaging applications to select thermoplastics, such as polystyrene, over cardboard as the material of choice. In addition, improved durability, as well as reduced costs, are also key drivers that have helped influence this transformation.
     
     
Microwave Food Trays  
     
Previous Material: Paper, Aluminum Packalloy CFPP microwave food trays
Current Material: Packalloy CFPP
Benefits: Design Flexibility, Durability, Cost
   
Many of today's newer packaging applications are benefiting from the use of thermoplastics, including microwave food packages and trays. This transformation from paper or aluminum to Packalloy CFPP is allowing greater design flexibility, added durability, and decreased costs, making the transformation attractive to both the manufacturer, as well as the consumer, of such products.
     
     
Baby Food Containers  
     
Previous Material: Glass Packalloy MLB baby food containers
Current Material: Packalloy MLB
Benefits: Safety, Formability, Weight
   
The transformation of baby food jars from glass to a multi-layer barrier material represents a major step forward for the packaging industry. In addition to the main transformation driver, safety, other benefits of Packalloy MLB include relative ease in formability and lighter weight, which also played key roles in accelerating this transformation.