Polystyrene Packaging

Polystyrene is a very common material used in the packaging industry due to its easy processability, rigidity, low costs and excellent clarity (Crystal PS). As a material, polystyrene is available with three different molecular architectures:

  • As a homopolymer referred to as crystal polystyrene because of it clarity and stiffness.
  • As a blend with either grafted or blended rubber or other elastomers known as impact modified polystyrene.
  • As a copolymer with butadiene (K-Resin)
Like most plastic sheet products, Polystyrene can also be modified with different additives to achieve certain characteristics. As a general rule, you can refer to the following guidelines.

Advantages of Polystyrene

  • Low cost material.
  • Excellent clarity.
  • Excellent gloss.
  • Excellent stiffness.
  • Low shrinkage rates during thermoforming.
  • Easily processed, wide melting point.

Disadvantages of Polystyrene

  • Poor solvent resistance.
  • Brittle unless impact modified.
  • Subject to environmental stress cracking.
  • Low vicat-softening temperature.
  • Not suitable for microwave applications.
  • Not suitable for freezer applications.
  • Poor barrier properties.
  • Poor taste and odor migration resistance.

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