Extreme LG

Extreme™ LG is low gloss, high performance TPO sheet engineered for improved thermoforming characteristics. Extreme™ LG provides a wide processing range, enabling consistent, controlled sag performance for stable thermoforming. For OEMs Extreme™ LG provides excellent cold crack resistance, outstanding chemical resistance, and a medium to low gloss molded-in-color surface. Along with the improved processing window, Extreme™ LG provides the most cost effective TPO in the marketplace for large part thermoforming applications.

Features and Benefits

  • Low gloss cap surface
  • Tough, high impact TPO structure
  • Integral UV-protective package
  • Wide thermoforming processing window
  • Resilient to high vibration applications
  • Low CLTE for dimensional stability

Target Markets & Applications

Extreme™LG is a great choice for a wide range of applications and market segments

  • Agricultural & Construction Equipment – for engine cover, fenders, canopies
  • Medium & Heavy Truck – for front bumpers, battery covers, cab entenders
  • Recreational Vehicles - for bumpers, light housings, wheel flares, engine covers
  • Power Sports - for ATV fenders, flares, body armor, front hoods, canopies, accessories
  • Automotive Aftermarket - for tonneau covers, scoops / spoliers, ground effects, step ups
  • Lawn & Garden - for fenders, front hoods, instrument fronts, mower decks, canopies
  • Marine - for kayak and paddle boat decks, instrument panels, light pods, storage covers

Processing

Extreme™ LG can be thermoformed in standard thermoforming ovens, although zoned ceramic or quartz heaters are recommended. Forming over temperature-controlled aluminum tooling results in the best part aesthetics. Molds made from fiberglass or epoxy, can be used for tooling prototyping or small part runs. Care must be taken in forming to heat sheet evenly and not overheat. Stock temperatures of approximately 340°F - 360°F are recommended targets, but each process should be adjusted to allow proper forming. As with any thermoplastic material, coefficient of thermal expansion and mold shrinkage should be considered for proper part fit and tooling design.

Colors & Textures

Extreme™LG is offered in a wide variety of custom colors for metaling, metallic colors available.

Availability Textures - Hair cell, calf, smooth

Availability

  • Sheet Size maximum width is 92-inch
  • Gauges 0.060 – 0.400-inch

Minimum Order - 5,000 lbs.

Typical Properties


Property Test Method Units Data
       
Gardner Gloss D-523 60% 25-30%
      typical
Gardner Impact Gardner in-lbs 270
Specific Gravity D-792   1.08-1.13
Melt Flow Rate D1238 g/10min 0.7
Tensile Strength D-638 (psi) 3100
    MPa 21
Flexural Modulus D-790 (psi) 270,000
    MPa 1860
Flexural Strength D-790 (psi) 9,600
Izod Impact D-256 (ft-lbs./in/)  
  73°F   6.5
DTUL D-648 °F 240
    °C 110
CLTE D-696 -30 to 30°C 2.2x10-5
      ln/in F

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